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HSM

VK 12018 60.4+60.4 HP Channel Baling Press

VK 12018 60.4+60.4 HP Channel Baling Press

Throat width
38.2 in (970 mm)
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Description

The HSM VK 12018 with twin 60.4 HP motors is the entry drive on HSM's largest channel press, and it is the configuration most sites choose when the bale format matters more than raw speed. It presses at 1,200 kN, ties five wires and turns out an 1,100 x 1,100 mm bale of up to 1,100 kg — the same output as the two faster variants — at a published idle throughput of 506 cubic metres an hour.

This is materials recovery equipment. The 970 x 1,800 mm aperture is fed from a wide belt, the ram cycles automatically every 15.5 seconds at idle, and finished bales leave the end of a 12.4 metre channel already tied. HSM rates it at 25.3 tonnes an hour on material with a bulk density of 50 kg/m³.

Where the VK 12018 differs from every smaller press in the range is bale length: you can run bales up to 2,000 mm, against 1,200 mm on the VK 5012 and below. On long bales the wire cost per tonne drops and trailers load better.

Key Features

  • 1,200 kN at 99.2 N/cm² into an 1,100 x 1,100 mm chamber — the largest bale HSM makes in this class.
  • Five-wire automatic tying, which is what it takes to hold a 1,100 kg bale of springy material together.
  • 970 x 1,800 mm feed aperture. At 1.8 metres long it takes bulk material straight off a wide belt.
  • Gimballed press cylinder that lets the ram find the chamber instead of loading the rod sideways, which is the single biggest wear factor on a press this size.
  • Siemens programmable controller with touch panel, so material recipes and fault diagnosis live on one screen.
  • Castle-lock safety system on access points.
  • Bale length adjustable to 2,000 mm, double what HSM's smaller channel presses offer.
  • Optional wear-resistant steel for residual waste, and an optional frequency-regulated drive that HSM says reduces energy consumption by around 40%.
  • Fully automatic operation. Material goes in the aperture, the ram cycles on a light barrier, the bale is tied and ejected without an operator at the machine.
  • Wire tying as standard, so bales hold their shape under the springback of film and OCC.
  • Continuous feeding from a conveyor belt, an air feed or a shredder discharge — this is a machine designed to sit at the end of a line, not to be hand-loaded.

Specifications

Machine type Automatic channel baling press
Pressing force 1,200 kN
Specific pressing force 99.2 N/cm²
Drive motors 60.4 + 60.4 HP (45 + 45 kW)
Voltage 480 V / 60 Hz, three phase (HSM lists 400 V / 50 Hz standard, 380 V / 60 Hz on request)
Cycle time 15.5 s (idle)
Throughput, idle 506 m³/h (17,869 cft/h), theoretical
Throughput at 50 kg/m³ 25.3 t/h
Loading aperture (W x L) 38.2 x 70.9 in (970 x 1,800 mm)
Bale cross-section (W x H) 43.3 x 43.3 in (1,100 x 1,100 mm)
Bale length 23.6–78.7 in (600–2,000 mm), adjustable
Bale weight 1,543–2,425 lb (700–1,100 kg), material dependent
Number of strappings 5
Tying material Wire
Machine dimensions (L x W x H) 488.7 x 163.7 x 142.6 in (12,413 x 4,159 x 3,622 mm)
Machine weight 83,776 lb (38,000 kg)
Materials Cardboard, mixed paper, plastic film, punch waste, big bags, HDPE/LDPE containers and plastic bottles

What's in the Box

A VK 12018 is a plant installation. HSM publishes no scope-of-delivery list, and the press arrives to be rigged, positioned, levelled, connected to a three-phase supply and commissioned by an HSM engineer. Feed conveyors, sorting cabins, platforms, guarding, dust extraction and bale handling are separate items designed around your building.

Baling wire is not included. The machine applies five wire ties per bale automatically; the wire specification for your press is confirmed at commissioning. On a machine producing tonne bales continuously, wire is a significant consumable line.

Who Should Buy This — and Who Should Not

Buy the 60.4+60.4 HP VK 12018 if you need tonne bales and a 1,800 mm aperture but your plant runs one shift, or your sorting line feeds the baler at a rate a 15.5 second cycle comfortably absorbs. You get the full bale format, the full 1,200 kN and the full five-wire tie for the lowest connected load in the range — 90 kW rather than 150 kW.

Buy the 73.8+73.8 HP version instead if the belt is faster than the press. It cuts the idle cycle from 15.5 s to 11.3 s and lifts throughput from 506 to 692 m³/h, in the same frame and at the same 38,000 kg.

Buy the 100.6+100.6 HP version instead if you are running two or three shifts on high-volume single-stream material. It cycles in 9.4 seconds at 837 m³/h.

Do not buy any VK 12018 if your recycler is happy with a 1,100 x 750 mm bale. The VK 5012 makes that bale in a machine 3.4 metres shorter and less than half the weight, and the difference in installation cost is not small. The 12018 earns its keep on tonnage, not on prestige.

Product Specification

Machine Type
Bailing Press
Shredder Series
VK Series
Shreddable Materials
Cardboard, mixed paper, plastic film, punch waste, big bags, HDPE/LDPE containers and plastic bottles
Throat Width
38.2 in (970 mm)
Power Consumption
60.4 + 60.4 HP (45 + 45 kW)
Voltage
480 V / 60 Hz
Weight
83,776 lb (38,000 kg)
Dimensions (WxDxH)
488.7 x 163.7 x 142.6 in (12,413 x 4,159 x 3,622 mm), L x W x H

Product listing details

Vendor
HSM
Product type
Channel Baling Press
Condition
New
SKU
6436007
GTIN
4026631074506
Price
Price on request
Currency
USD
Availability
In stock
Shipping policy
Click to view policy
Refund policy
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Return policy
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View full details
Before you specify

Frequently Asked Questions

How does this compare with the other two VK 12018 drives?

Only in speed and weight. All three press at 1,200 kN into the same 1,100 x 1,100 mm chamber with five wires. HSM publishes idle cycle times of 15.5 s for 45+45 kW, 11.3 s for 55+55 kW and 9.4 s for 75+75 kW, with idle throughputs of 506, 692 and 837 m³/h. The 45+45 and 55+55 machines weigh 38,000 kg; the 75+75 machine weighs 36,000 kg.

Why does the smaller-motor machine weigh more than the biggest one?

Because the hydraulic and drive arrangement differs, not because the frame is heavier. HSM's own data gives 38 tonnes for both the 45+45 kW and 55+55 kW machines and 36 tonnes for the 75+75 kW machine, and the same figures appear in the article data for these three SKUs. It looks wrong at first glance and it is not; if floor loading is critical, work to the 38 tonne figure.

How long can the bales be?

Between 600 and 2,000 mm, set on the control, at a fixed 1,100 x 1,100 mm cross-section. That is double the maximum length of HSM's smaller channel presses. Long bales use fewer wire ties per tonne and fill a trailer more efficiently, but they are harder to handle and not every buyer wants them. Confirm the format with your recycler before you commission the machine.

What sort of feed does it need?

A wide, continuous one. The 970 x 1,800 mm aperture is designed to take material from a full-width sorting belt or an air conveying system, and the light-barrier control expects a steady stream. A VK 12018 fed intermittently is an extremely expensive way to make occasional bales. If your feed is a shredder discharge or a single sorting station, the VK 5012 is the more honest match.

Is a frequency-regulated drive worth specifying?

It can be. HSM offers the VK 12018 with frequency-controlled drives and publishes a 45+45 kW frequency-controlled configuration at a 10 second cycle and 786 m³/h — close to the fixed-speed 75+75 kW machine's output on far less installed power. HSM quotes an energy saving of around 40%. It is an order-time option and cannot be retrofitted, so model the payback before the machine is built.

What safety and control equipment is fitted?

A Siemens programmable logic controller with a touch panel handles material recipes, cycle control and fault reporting, and a castle-lock system secures access points so the press cannot be started with a guard open. HSM also offers wear-resistant steel in the chamber as an option for abrasive residual waste. Site guarding around the feed and discharge is specified separately as part of the installation.

What is the warranty?

HSM does not publish a standard warranty term for its baling presses and we will not state one we cannot verify. On capital plant of this size the warranty, the commissioning scope and any service agreement are negotiated and written into the order documents. Ask for all three in writing at the quotation stage rather than assuming a catalogue term applies.